Mar. 24, 2025
There are quite a few different kinds of air compressors. Naturally, certain types are better suited for certain workplaces, and choosing the wrong kind could hinder your productivity.
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Consider the following things before you purchase anything:
1. What Compressor size do I need?
The very first step of choosing a air compressor is to understand what size compressor you need. The correct size of a compressor depends on the task means to perform. Pick one is too small and it won't get it job done. Choose one it is too large, and it will waste energy and could lead mechanical problems. Correctly sizing your compressor requires real data about your needs, not guesswork. Whether you're upgrading your current compressor or designing a new system, ask a compressed air sales professional to conduct an air system audit to measure your actual demand.
If you're planning for future capacity, keep in mind that a compressor should be sized to address actual demand. Instead of anticipating potential future demand by oversizing today, add a compressor when the time comes to provide flexibility and redundancy as your operation expands. Also keep in mind that process improvements often reduce air demand; you may be able to expand your operation without expanding air production.
2. What type of compressor do I need?
The next thing to do is to decide on the type of compressor you need for your application.
There are two main types of compressors, piston compressor and rotary screw compressor. Piston compressor which are sometimes also called reciprocating air compressors, are the most economical and least expensive air compressors available. Rotary screw compressors are often the ideal choice for operations that require a constant compressed air supply.
3. Does air quality matter? Oil-Free Or Oil-Lubricated?
Generally, there are two basic categories of air compressors; oil-free or oil-lubricated. Oil-free air compressors don't use oil and can help you ensure that your air quality is great. These are ideal for facilities where air quality is extremely important. On the other hand, oil-lubricated air compressors use oil to lubricate their parts. These machines are incredibly energy-efficient. Take some time to reflect on which type you prefer more.
To not overcomplicate the answer, your choice should be based on the application and process that the compressed air will be utilized in.
4. Understand the pressure and flow?
Compressed air flow is typically measured in cubic meter per minute (M3/min). Compressed air pressure is typically measured in pounds per square inch (Kpa) or barg. Think of flow as the ability to perform a process within an acceptable time frame, and pressure as the ability to support multiple processes at once.
5. What's The Duty Cycle?
An air compressor's duty cycle refers to how often the machine will run. Different models will have different cycles, which could affect your facility's work.
6. How Much Space Will It Take?
Smartly using your available space is crucial if you want to stay organised and productive. Think about how much space you have allotted for commercial air compressors and try to find an air compressor that will be suitable for your worksite.
7. How Will It Be Installed?
Think about how your air compressor will be installed once you've purchased it. Will you install and set it up yourself, or will you hire someone else to do it? You should also consider how your product will be delivered and, if you are replacing an old one, how you will remove your old air compressor.
8. How Will It Be Maintained?
Always figure out the best way to maintain your new air compressor before you order it. Factor in the long-term maintenance cost if you are working on a tight budget. Good air compressors work well and aren't a pain to maintain, so knowing how to take care of your air compressor before you have it is a good idea.
After you purchase and receive your air compressor, remember to maintain and check it routinely. Well-maintained air compressors are less likely to break down than neglected ones and will last longer.
9. Initial vs. Overall Cost
When considering an air compressor, a primary concern should be: 'How can I get the most amount of compressed air for the lowest overall cost?' Many consumers may consider only a small fraction of the life-cycle cost ' primarily the initial cost of the machine, not realizing they will likely spend more in electricity the first year to run the machine than the purchasing price. That's why, when comparing compressors, it's important you examine all aspects of the costs associated!
10. Not Sure Where To Begin?
Start by analyzing your air system's life-cycle costs! You can analyze your usage and potential cost savings by conducting a no-contact compressed air energy assessment. Best of all - it causes no harm or downtime to check.
Finally, it's absolutely essential that you only buy your new air compressor from a reliable seller. Purchasing important products from companies who don't care about quality can land you in hot water.
Good sellers will always value the quality of their products and the satisfaction of their clients. So, it's vital that you always make sure you are buying from reputable and experienced companies.
There are many different types of air compressors. A common denominator amongst all of them is PSI or pounds per square inch. This is how we measure the 'strength' of a compressor.
A standard 'household' air compressor is often used for various applications such as drill and nail guns, impact wrenches, sanders, inflating tires, and more. These typically have about 90 PSI.
Conversely, a high-pressure air compressor has a lot more power. It can compress air as high as PSI.
High-pressure air compressors are often used for industrial applications and breathing air.
Within the industrial space, there are many common uses for high-pressure compressors.
Extraction and processing
High-pressure air compressors play a crucial role in providing breathing air for various applications, particularly in environments where a reliable source of clean, pressurized air is essential for safety and performance.
All breathing air compressors must meet stringent air standards set by C.G.A (Compressed Gas Association), and the NFPA (National Fire Protection Association).
For more High Pressure Air Compressorinformation, please contact us. We will provide professional answers.
High-pressure industrial and breathing air compressors operate through a multi-stage compression process to achieve the necessary high pressures. Initially, air is drawn into the compressor and compressed in stages, with each stage followed by cooling to dissipate heat generated during compression. This cooling is essential, as it helps maintain efficiency and prevents overheating of the compressor components. The air is compressed to pressures as high as PSI, making it suitable for various applications, including SCUBA diving, firefighting, and industrial processes.
In addition to compression, the air undergoes purification to meet stringent quality standards, particularly for breathing air applications. After the final compression stage, moisture separators and filters remove any contaminants, ensuring that the compressed air is clean and safe for use. This comprehensive process allows high-pressure compressors to deliver reliable, high-quality air for critical applications while maintaining equipment longevity and performance.
Breathing air is compressed atmospheric air. Unlike Nitrox or other formulated air types, compressed breathing air is not enriched in any way. It is only purified atmospheric air. With the correct purification system breathing air can meet all the standards required for diving as well as firefighting and safety applications. The quality of compressed breathing air is highly dependent on the surroundings of the compressor or where the intake air comes from.
Our compressors produce high-quality breathing air that meets the standards of NFPA and CGA Grade E breathing air. The expandable built-in filtration allows you to extend the time between filter change-outs while ensuring that your air is as clean as you need it to be. Our optional electronic Carbon Monoxide (CO) monitors provide continuous monitoring and peace of mind for the machine operators.
A standard high-pressure compressor system for use in breathing air and SCBA / SCUBA filling consists of a compressor, storage cylinders, and a containment fill station.
High-pressure compressors and storage systems are typically designed to exceed the pressure requirements of secondary tanks or canisters. This design principle accommodates the cascade filling method, which is commonly used in breathing air systems.
For example, our compressors are often rated at PSI, allowing for effortless filling of cylinders ranging from to PSI by simply adjusting the output pressure regulator. In most setups, fill stations are connected to a cascade storage system rather than directly to the compressor. These fill stations usually feature an integrated cascade control panel for efficient operation
An enclosed frame compressor offers the functionality of the open frame compressor in a nicer-looking, quieter, and smaller footprint build. Built in a block-over motor configuration, these models take up less floor space and are enclosed in a sound-dampening cabinet. Outfitted with a vibration reduction system, these compressors are well suited for use in manned shops where noise and vibration are a concern. The availability of additional features such as a built-in electronic CO monitor and larger standard internal filtration wrap everything you need into one functional design.
18 - 24 CFM
PSI
83dB
57,000 - 90,000 Cu. Ft.
15 - 20 HP
9 - 14 CFM
PSI
76 dB
24,000 - 57,000 Cu. Ft.
7.5 - 10 HP
8 - 9 CFM
- PSI
76 dB
24,000 - 57,000 Cu. Ft.
7.5 HP
An open frame compressor has all the necessary features and none of the frills. In general, the unit will have a base and frame, with open sides and front. Within the frame, you have the motor (electric, diesel, or gas) the compressor block, a small filtration system and the drain for the moisture separators. Open frame compressors have a slightly larger footprint as they are normally a side-by-side motor and block build. Additional filtration can be wall or stand-mounted if desired.
8 - 14 CFM
- PSI
92 dB
9,800 - 24,000 Cu. Ft.
7.5 - 10 HP
The PSI configuration of your industrial compressor depends on your needs. At Arctic Compressor, we manufacture compressors that produce up to PSI. Our standard compressor models produce PSI and PSI and are usually used to fill fire department PSI and PSI SCBA air packs. We can also set the compressors to produce lower pressure air as needed such as the PSI or PSI.
Arctic Compressor works through an authorized distributor network for sales and service to ensure that experienced technicians are close to you. These service technicians are trained by us and able to perform all installations, routine maintenance, and repair services on our equipment. If you choose to perform your own routine maintenance the list is short and sweet:
Below is a list of items that you should check before every operation of your Arctic Compressor. This can be done by you or your team.
Below is a list of items that should be checked bi-annually or annually by a certified service technician. Contact your dealer to get a time scheduled!
Many factors affect the cost of a high-pressure compressor. In the market, there is a wide range of price points as well as a range of functionality. The cost of a high-pressure compressor depends on your needs, such as:
At Arctic Compressor we are able to provide great value to our customers at a competitive price point without sacrificing any of the key functions of the equipment. Our Compressors, Fill Stations, Mobile Solutions, parts and accessories, and business are built on the model of being 'The Simple Choice'. Our equipment is simple to install, operate, and maintain. By eliminating many of the complexities from the operation of our compressors, we enable you to get the job done.
Contact us to discuss your requirements of Electric Portable Air Compressor. Our experienced sales team can help you identify the options that best suit your needs.
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