Jan. 13, 2025
Hardware
Our customers are often cheated about the wire mesh coating by other manufacturers. So how to choose a good quality epoxy coated wire mesh, I will give advice from different perspectives:
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1. longitude and latitude wire spread out evenly.
2. High quality epoxy coated wire mesh smooth touch, this aspect needs to be tested in person.
3. pull wire mesh face, can feel the structure is very solid.
4. The important is the quality of the epoxy coating .it have a great impact on the life of the product, if use the low quality epoxy coating, it will fall off soon, then the wire will rust.
Cartridge manufacturers know that epoxy coated wire mesh is an important part of the cartridge, the details determine success or failure, high quality support mesh can also improve the overall quality of the product. For more details about epoxy coated wire mesh, please check our website.
The manufacturing process of epoxy coated wire mesh is to use the principle of electrostatic spraying to adsorb the environmental protection epoxy resin powder on the surface of the wire mesh woven by different metal wires. After a certain time of high temperature curing, the epoxy resin powder melts and covers the substrate. A dense protective layer is formed on the surface of the mesh.
Epoxy powder is divided into indoor type and outdoor type, and special powder can be custom developed according to customer requirements.
Substrate mesh usually includes common steel mesh, aluminum alloy mesh and stainless steel mesh.
Epoxy mesh manufacturing standard: GB/T -
Weave pattern: plain wave rough edge/wrapped edge
After epoxy coating the metal mesh has fixed interweaving points, vertical warp and weft, uniform mesh holes, not easy to loosen and deform, filter paper support reinforced, soft mesh surface, easy to fold and shape; uniform coating thickness, uniform and consistent color.
Applications and categories of epoxy coated wire mesh.
According to different applications, epoxy wire mesh can be divided into industrial epoxy wire mesh and civil epoxy wire mesh.
Industrial epoxy wire mesh mainly refers to aluminum alloy epoxy wire mesh and plain steel epoxy wire mesh, which are mainly used as filter element support mesh, such as hydraulic filter, air filters, and crude oil filter, etc.
Civil epoxy wire mesh mainly refers to stainless steel epoxy wire mesh, which is mainly used as security window screens in high-grade residential and commercial buildings.
Contact us to discuss your requirements of Epoxy coated wire mesh. Our experienced sales team can help you identify the options that best suit your needs.
Featured content:The mesh is square after coating, no deformation, smooth surface, maximum undulation height of platform '10mm. powder coating volume is controlled at 20-35g/', with moderate interlacing points. The width of finished product can reach mm.
The surface treatment powder adopts low temperature fast curing oil resistant matting resin paint (160'/90s) and low temperature curing weather resistant matting polyester paint (160'/90s). The powder is RoHS and REACH certified.
It is resistant to oil immersion and corrosion. It can pass the test of various brands of hydraulic oil media in the world at different temperatures and different times. There is no change in the surface of the coating. It is suitable for high temperature and high pressure special hydraulic filtration products.
Weather corrosion resistance, according to ASTM B117-09 salt spray test standard, the surface of the coating remains unchanged for 96H continuous test, suitable for harsh environment air filters and outdoor environment.
High adhesion strength, can pass H grade pencil test, 1kg/50cm impact test, scratch test, fatigue resistance test.
High bending strength, can be folded by a steel rod with 1mm radius of curvature, no cracks on the surface
Industrial selection of high quality steel and drawing and annealing process, combined with new weaving process, the mesh surface is soft and low elastic modulus.
After coating, it is easy to fold and shape. The warp and weft threads are firmly combined after product processing and are not easy to fall off. The edges will not fall off after longitudinal cutting.
The adhesion of coated interweaving point can reach 0.7kg.
exist Selection use exist Hydraulic and pneumatic filter components Epoxy coating metal net hour , need Thoughtful and consider Quite a few indivual Dimensions , base exist up to More than twenty years major Insight . this process Both want beg meticulous consider again need have superb judgment , make sure do it finally selected Material not only conform to application need , need of thing , and able endure live time and environment test . exist this one complex and subtle Decide Policy process middle , conduct of process middle , First and foremost focus point answer focus exist Material Corrosion resistance able , mechanical strength , as well as and specific Work environment compatibility . return need consider That right specific fluid compatibility , filter efficiency , as well as long stability wait factor . comprehensive Evaluate These The essential index later , so Only then can Accurate locking satisfy Harsh Require Epoxy coating metal net , make sure do it Hydraulic and pneumatic system Efficient run and lasting reliability .
Epoxy coating Metal mesh of main Function
main effect yes for filter medium supply support , Protect , Impact resistance wait effect . it Depend on base material wire mesh and Epoxy powder coating composition .
base material wire mesh Material
common Material haveQ195 steel andAl aluminum .
Wire path scope from0.15mm arrive0.3mm .
Head number scope from8 Head arrive30 Head , Can according to client Require custom made .
Epoxy resin coating
Should coating Enhance Got it metal net of mechanical and Chemistry able . main Element include Epoxy resin , filler , Hardener , pigment .
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exist Construct substance or Material combination hour , Many kinds factor like open hole size , structure thickness , overall weight , elasticity and bending ability , Vision tone as well as Anti-corrosion performance all need consider , by truly of ensure finally product not only conform to design Require , and exist Practicality and cost benefit superior have feasibility . choose and pair These characteristic hour , need conduct thin' trade off and Evaluate , by avoid beyond technology or economy limit , and then truly of ensure combination plan exist theory superior and Actual operation middle all feasible , revel .
Production Process
exist manufacture process middle , conduct of process middle , Many kinds technical means quilt widely used exist product processing and forming , warmth and bright . These technology include but Not limited to accurate cutting Craftsmanship by accomplish Material segmentation and optimization and promote use , Pleasing to the eyes . clever beat pleats Technique by create out three-dimensional or complex structure form , accurate Truncate operate truly of ensure Finished product size Accurate , meticulous seal up side deal with aimed at promote product beautiful Spend and Durability , and suppress Craftsmanship So Commonly used exist bestow Material specific shape or characteristic , unique of Attributes , end cap Assemble So involving arrive components between connect and Integrate , pass solidify process make product finally finalize and have required performance . worth noting yes , although These basic step exist different manufacturer between shared , he Go forward courageously but specific accomplish Way , Place use equipment as well as Craftsmanship detail very have possible because Technological innovation , cost control , Quality Standard wait factor and exist Significantly difference , abnormal nervous !
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exist conduct choose hour , if need make express Variety have to complex and Tool confusing , A sort of Way yes introduce Quite a few layer meaning , metaphor or not linear reasoning , let listener need conduct decoding or analyze Talent understand original intention . follow you instruct , I Will direct answer and No Change change original sentence content :
direct Answer : choose , step and process .
Air filter useAl wire mesh Epoxy resin coating .
Hydraulic filter useQ195 steel wire mesh Epoxy resin coating .
according to Production and performance Require choose
blade type beat pleats machine Be applicable At wide Epoxy mesh cloth .
gear Mode beat pleats machine Be applicable Wire path0.175-0.19mm , coating thickness35±5um .
for plastic end cap , make sure mesh and filter paper width consistent .
exist Selection appropriate Epoxy coating wire mesh hour , need go deep consider equipment accommodate environment , bear load efficacy as well as application specific situation , revel . for truly of ensure solve Certainly plan now that conform to need again have high adaptation sex , Ignorant of us were able supply personalise custom made Serve , supply help , aimed at against Various specifications difference supply Accurate match product , super durable !
exist meet confused or Puzzled of process , please generous exist start up communicate mechanism by get guidelines and answer .
If you want to learn more, please visit our website Perforated Metal Manufacturer.
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