Everything You Need To Know To Find The Best warehouse pallet racking

Author: Adelaide

Mar. 03, 2025

Tips for Selecting the Right Pallet Rack for Your Warehouse

A quality pallet racking system can enhance your warehouse's operational efficiency and space utilization. Many key factors impact the best option for your unique layout and processes. You will need to be thoughtful about your decision to ensure you choose the ideal configuration to match the needs of your facility and enhance daily workflows.

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Below are several practical tips for selecting the right pallet rack for your warehouse.

1. Assess Your Available Warehouse Space

When selecting the right pallet rack for a warehouse, consider the available warehouse space ' it will determine the type of rack you choose and its dimensions. 

Consider both the floor and vertical space your racks can occupy. You can maximize storage in your facility by investing in taller racking systems.

Assess the general layout of your warehouse to get a precise idea of the aisle width, height limitations, and ideal shelving levels to ensure seamless movement of goods and equipment. Working with a professional to design an efficient warehouse layout will help bring into focus the proper rack type and overall warehouse design.

2. Account for Equipment Movement

The pallet racking system you choose should accommodate your equipment. Warehouses rely on machines such as forklifts and aerial equipment to retrieve and move goods around the aisles. You should factor in the specifications and limitations of your equipment when choosing a racking system.

As you analyze the specifications of your material handling equipment, be certain to confirm they will be compatible with your planned racking layout. Key considerations to ensure you accommodate your warehouse fleet in pallet rack design include aisle width, lifting capacity, maneuverability and reach height.

You want to account for enough aisle width for equipment like forklifts based on the machine's turning radius. Your warehouse setup should accommodate safe, efficient navigation through each aisle to minimize potential accidents and mishaps. 

3. Determine Your Budget

Research different systems to get an idea of average pricing. Factors such as rack components, accessories, size, installation and type will impact your final costs. System maintenance should also be considered when determining your budget.

When selecting the right pallet rack for a warehouse ' work with a trusted provider to ensure you are getting the right system at the best price. A professional can help you select a system within your budget that will safely and effectively fulfill your storage needs. 

4. Evaluate Different Pallet Rack Design Options

Pallet racking systems come in multiple designs to meet varying warehouse needs. You do not need to be a design expert to find the perfect setup for your space. Again, it cannot be overstated, working with a warehouse professional will help you determine which type is best for your warehouse. They can answer your questions, make recommendations for things you may not have considered, and ensure you stay on the right path towards selecting a final solution that truly enhance your daily operations.

Here are a few of the various racking systems to consider:

  • Selective: Selective racking is a common design with a single deep storage space. Its design makes access to each pallet fast and easy.
  • Double-deep: Similar to selective racking, double-deep racking provides two rows of pallet positions, which increases storage depth.
  • Drive-through: This robust storage system allows forklifts to enter the racking structure through the open ends, which offers more dense storage.
  • Push-back: The push-back system uses carts to store up to five deep pallets, providing dense storage without requiring the lift operator to enter the system.
  • Cantilever: The system utilizes a straightforward design ideal for storing long or irregular goods. Since the design is filled with rows but lacks front-facing columns, it provides easy product access.
  • Pallet flow: Pallet flow is a first-in-first-out (FIFO) system that uses gravity to rotate stock.

5. Carefully Measure Racking Dimensions

The dimensions of a racking system are just as important as the design of your warehouse's layout. Selecting the optimum sizes will ensure overall warehouse efficiency because aisle configuration, equipment navigation, restocking and retrieving operations will be seamless. The racking system should be properly engineered to ensure safe pallet storage. 

Load information is necessary to properly design a racking system. Maximum weight, width, depth, and height of the pallet will determine the required dimensions of your pallet racking system. 

6. Determine Load Capacity and Dimensions

One of the most practical tips for selecting the right pallet rack is to look at the products you intend to store. Different goods may require different storage requirements. The weight must comply with local regulations to ensure safety when handling your items. 

Explore the following steps to determine load capacity and dimensions:

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  • Assess the weight of your goods: Calculate the maximum load capacity of your loaded pallets in order to determine the required capacity of your pallet racking system.
  • Analyze the dimensions of your items: Depending on the type of goods your warehouse handles, you may have more or less opportunity to maximize vertical space because dimensions impact safety and stability.
  • Review inventory size and volume: Can the racking system accommodate all your goods? How much inventory does your warehouse hold, and will the size and volume maximize floor space? These questions will help you pick a system suitable for your entire inventory. 

7. Establish Safety Requirements

Facilities must have emergency safety procedures to ensure a conducive environment for everyone within the workspace. As a critical part of your facility, your racking system must comply with industry safety regulations, and everyone working around it must adhere to important requirements.

Safety begins with the planning and selection process. Choose a system with high-quality steel and other durable materials. During installation, collaborate with qualified professionals to ensure the correct alignment of all components. In addition, conduct regular safety inspections and maintenance to identify and fix potential issues, such as structural damage or loose parts.

Explore Quality Pallet Rack Solutions from Eastern Lift Truck Co.

Investing in a pallet racking system can enhance warehouse operations, boost efficiency, and improve worker safety. If you need help in choosing pallet racking, the ELT Warehouse Products Group at Eastern Lift Truck Co. is ready to assist you. Our team has helped countless customers navigate the many decisions needed to land on the best feasible options to suit your budget, load capacity and dimensional needs.

Working with a trusted pallet rack provider is important, and Eastern Lift Truck Co. is a reputable full-service equipment company with over 50 years of industry experience serving the Mid-Atlantic region. We take pride in delivering unparalleled quality products and services. 

10 Questions to Ask to Find The Best Pallet Racking for You - PRW

Companies, warehouses, and facilities always look for efficient ways to store their goods. Fortunately, pallet racking is an easy choice; it is a strong, convenient, cost-effective option for stocking and organizing items. Whether you are in the market for new or used pallet racks, selecting the right products for your business is essential. Look through the top ten questions below to help you choose the best pallet racking.

1. What Kind of Racks Do You Need?

Choosing the right type of pallet rack for your specific storage requirements is important. To make an informed decision, you must consider factors such as what items you will be storing and their size, weight, and volume. Depending on your needs, you may require specialized equipment like cantilever racks for large and lengthy items, pushback systems for cubes, or wide-span shelving for medium to large storage.

2. Who Is the Manufacturer?

When you are buying new or used, it may be easy to find the original manufacturer. However, if you are buying used pallet racks, spend time checking compatibility. Accordingly, you can look forward to a smooth and seamless installation, plus you can take advantage of manufacturer maintenance and repair guides.

3. What Is the Total Weight Capacity?

Your storage systems should hold the weight of your items for an extended period. Likewise, if you plan to store items with varying weights and sizes, your storage solutions should be able to evenly distribute the total weight. Ultimately, you want to invest in a storage system built to last and remain sturdy for many years.

4. How Tall Is the Pallet Racking?

Another critical factor to consider is the height of the equipment. Ideally, it will fit your facility and hold your total volume of goods. You can also accommodate future storage needs by installing full vertical pallet racks or leaving room for add-on parts.

5. Is It New or Used?

Companies looking for pallet racks can choose between new and used options. They both offer distinct advantages that can make one more appealing than the other. Some businesses prefer the convenience and confidence of choosing a brand-new storage system. Others do not mind spending a little more time evaluating and selecting the right used solutions to save money.

6. What Is the Condition?

Buying used doesn't keep you from getting the best pallet racking you possibly can. However, if you're buying used pallet racks, assessing their condition beforehand is essential. While reputable suppliers typically do not sell low-quality pallets, the state of used pallets can vary from fair to like-new. It is best to stick with your preferred condition across all selected products, ensuring maximum stability and structural integrity.

7. Do You Need Safety Accessories?

Safety should always be a priority when selecting pallet racking; your team will work around and with your storage, so you want to ensure everyone is protected. One way to do this is by verifying whether the storage system you're considering has any safety features. Additionally, consider purchasing accessories like rack guards, rack enclosures, shield panels, or industrial safety guardrails to further enhance the safety of your storage system.

8. What Is the Cost?

When selecting suitable warehouse storage, your budget is a critical factor. However, choosing a supplier you can trust and high-quality products is equally important. If you want to save money, buying used pallet racks is worth considering. You can still find racks in excellent condition that suit your needs perfectly.

9. What Are the Delivery and Installation Services?

Selecting a supplier that offers a full delivery and installation package is helpful. It ensures that your pallet racks are correctly set up and secured, giving you complete peace of mind. Many teams will also offer advice and suggestions to help you keep your storage systems in excellent condition.

10. What is the Supplier's Reputation?

Finally, it is crucial to look into your pallet rack supplier. It's always a good idea to research and read reviews from other clients to better understand the quality of their products, level of service, and customer care.

Choose the Best Pallet Racking with Pallet Rack World

Asking the right questions to find the best pallet racking is essential to making the best decision for your business. Doing so lets you choose a storage system that fits your needs, maintains its quality, and lasts for a long time. So, take the time to ask the above ten questions and make an excellent, informed decision.

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